Fast, reliable & cost effective Equipment Transport

When working in construction or utility projects, specialized equipment ensures efficiency and safety. Bucket trucks play a crucial role in managing oversized materials, from transformers to aerial obstacles. Their design helps teams reach heights securely while transporting heavy or bulky items.

Safety is a top priority when dealing with overheight loads. Features like stabilizers and jibs provide balance, reducing risks during operations. Following OSHA guidelines and industry standards keeps workers protected while maintaining productivity.

This article explores best practices for assessing loads, setting up equipment, and complying with regulations. Proper training ensures operators can handle challenges effectively. Whether for power line maintenance or construction tasks, the right approach makes all the difference.

What Are Overheight Loads and Why Do They Matter?

Transporting tall cargo requires careful planning to meet safety standards. Items exceeding 12–14 feet often need special permits, while *superloads* over 16 feet may require road closures or escorts. State laws vary—for example, Texas mandates permits for anything taller than 14 feet.

Defining Height Limits for Equipment

Overheight loads are measured from the ground to the highest point of the cargo. Narrow roads might classify loads as overwidth at just 8 feet. Always check local regulations before transport to avoid fines.

Common Challenges with Tall Cargo

Low bridges and power lines pose risks for oversized items. Uneven terrain can also destabilize equipment. Weight limits add another layer—most states cap gross weight at 80,000 lbs. Proper axle distribution is critical for balance.

For superloads, expect extra steps like law enforcement escorts. In Texas, companies like Kenco follow strict escort laws to ensure compliance. Planning routes around obstacles keeps operations smooth and safe.

Essential Safety Steps for Handling Overheight Loads

Safety begins long before the engine starts—proper planning prevents accidents. Whether you’re lifting transformers or navigating low bridges, a methodical approach keeps teams protected. Follow these critical steps to ensure smooth operations.

Pre-Operation Inspections and Load Assessments

Always inspect equipment thoroughly. Check hydraulic systems, outriggers, and jib integrity for wear or damage. As Kenco’s *Know Your Roll* guide notes, “A 5-minute inspection can prevent hours of downtime.”

Assess loads using manufacturer charts. Exceeding capacity risks tipping or mechanical failure. For example, a 500-lb limit in the bucket means *no exceptions*—even if the load seems stable.

Proper Equipment Setup and Stability Checks

Uneven ground? Use stabilizers to level the unit. OSHA 1910.333 warns against handling energized lines, so scout for overhead hazards first. *Tip*: Mark safe zones with cones for visibility.

Follow the 360-degree rule: operators must maintain clear communication with ground crews. A spotter helps avoid blind spots, especially in tight spaces.

Communication Protocols for Operators

Radio checks are as vital as tool checks. Kenco’s *Bucket Truck 101* highlights hand signals for noisy sites. For night work, add reflective gear and light signals.

Superloads often need police escorts. Coordinate routes in advance—like this hauling oversize loads guide recommends—to bypass low bridges or narrow roads.

Navigating Regulations for Overheight Load Transport

State and federal rules dictate how tall loads can safely travel. Ignoring these *regulations* risks fines or project delays. Whether you’re hauling equipment or construction materials, compliance keeps operations legal and efficient.

Understanding State and Federal Height Limits

Federal guidelines set a baseline, but states like Texas and California add stricter rules. For example, Texas caps heights at 14 feet without permits, while California allows 15 feet on approved routes. Always check local laws—bridges and power lines often dictate limits.

Superloads exceeding 16 feet need extra planning. Some states require civilian escorts for loads over 100 feet long. Kenco’s TxDOT guide notes, *”Route surveys prevent last-minute reroutes.”*

Permit Requirements and Escort Services

Permits demand precise details: load dimensions, axle *weight*, and route maps. Costs vary if police escorts or road closures are needed. For example, Texas mandates utility coordination to raise low-hanging lines.

Escort *services* handle logistics like traffic control. Companies like Kenco specialize in obstacle clearance, ensuring safe passage. Remember: permit *type* depends on cargo size—oversized vs. superload.

Best Practices for Safe and Efficient Overheight Load Handling

Managing tall cargo demands precision and proactive strategies. Start with route surveys using LiDAR or drones to spot low bridges and power lines. This minimizes surprises and keeps your operations smooth.

Training is key. Programs like Kenco’s SC&RA symposium teach crews to handle equipment safely. Night moves? Boost visibility with extra lighting to avoid hazards in dimly lit areas.

Turn-key services simplify permits and escorts, saving time. After each job, debrief with your team to refine future plans. Small tweaks can boost efficiency for the next haul.

Ready to level up? Download Kenco’s free safety checklists for a streamlined approach to handling loads in utility projects. Smart planning today prevents delays tomorrow.