Understanding How California Regulates Heavy Haul on State Highways
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We guide businesses through permit rules, timing, and safety so critical loads move without delay. Our approach combines clear planning with on-road support.
We explain what counts as oversize and overweight and how those definitions shape needed permits, travel windows, and required signs, flags, and lights. Single-trip permits usually last seven days. Annual and repetitive permits serve routine needs. Variance permits cover special cases.
Some routes allow 24/7 movement when the permit authorizes it. Limits change when detours occur or green loading rules apply. Major cities add peak-hour restrictions that impact travel time. We plan around these rules to protect schedules.
We also coordinate with Caltrans permitting and monitor weight standards, including axle and gross limits. For details about specific weight limits, see the Caltrans weight limitations page.
We keep your equipment compliant. We keep your delivery on time.
California heavy haul at a glance: scope, definitions, and who needs this service
We evaluate vehicles and cargo up front so you know what permits and escorts may be required. Early assessment saves time and reduces compliance risk.
Clear thresholds define oversize status. A vehicle or load wider than 8′ 6″, taller than 14′, or longer than 53′ becomes oversize. Front overhang over 3′ or rear overhang beyond 6′ also triggers permitting.
Legal weight matters as much as dimensions. Typical caps are 80,000 pounds gross, 20,000 on a single axle, and 34,000 on a tandem axle. Loads that meet size limits can still need authorization if they exceed weight limits.
- We explain dimension and weight limits so you can spot permit needs early.
- We review vehicles, trailers, and indivisible cargo to match the right permit type.
- We set expectations for lead times, documentation, and routing to keep deliveries on time.
Examples we serve include modular units, heavy equipment, and large infrastructure components. We handle paperwork, routing, and coordination with Caltrans so you move with confidence.
Legal size and weight limits before permits are required
We list the exact size and weight thresholds you must check before a permit is needed. Start here to assess permit risk quickly and plan the right documentation and routing.
Standard dimensions
Width is capped at 8′ 6″. Height is limited to 14′. Length for a single unit is 53′.
Front overhang measures forward projection and is limited to 3′. Rear overhang is limited to 6′. These dimensions trigger oversize status when exceeded.
Legal weight thresholds
Maximum gross weight is 80,000 pounds. Single axle weight is limited to 20,000 pounds. Tandem axle groups are limited to 34,000 pounds.
Triple axle groups may carry up to 51,450 pounds when spacing is 10′ 4″ or less. California applies the Federal Bridge Formula to protect bridges. That can restrict loading even if gross weight seems legal.
Triggers and timing for permits
A load that exceeds any dimension or axle limit becomes oversize or overweight and needs a permit. Measure front projections as part of total length before filing.
Out-of-state carriers may use a $30 trip permit valid for four consecutive days when criteria are met. Apply early to avoid delays.
| Item | Limit | When it triggers a permit | Notes |
|---|---|---|---|
| Width | 8′ 6″ | If wider than limit | Measure widest point of load |
| Height | 14′ | If taller than limit | Check overhead clearances on route |
| Gross weight / Axles | 80,000 lb / 20k / 34k / 51,450 | If any axle or gross exceeds limit | Use bridge formula for structure limits |
Permits you may need to move oversize loads in California
Permits determine what equipment, route, and timing your shipment needs to move legally and safely.
Single-trip permits: limits, route, validity, and use cases
Single-trip permits are valid for seven days. They commonly cover envelopes up to 15′ width, 17′ height, and 135′ length. Front overhang up to 30′ and rear overhang up to 35′ may be authorized for specific routes.
We use these for one-off moves of heavy equipment, modules, or short project runs. They set travel windows and list required flags, escorts, and trailer specs.
Annual, repetitive, and variance options
Annual permits suit recurring work or envelope loads. Typical annual dimensions permit widths to about 12′ and heights to 14′.
Repetitive permits run up to 90 days for the same load and route. Variance permits cover loads beyond 15′ width, 17′ height, or 135′ length. Variances often require written route surveys for heights above 17′.
Specialty permits, fees, and trip permits
Manufactured home and military permits follow specific axle and vertical clearance rules. Manufactured homes can reach 16′ width and 80′ building length. Military moves may exceed standard weight caps.
Fees start near $25 for single-trip and about $90 for basic annual permits. Out-of-state trip permits are available for $30 and last four consecutive days.
Need detailed oversize permit information? See our guide for clear next steps: oversize load permits.
How California Regulates Heavy Haul on State Highways: travel times, routes, and city restrictions
We schedule oversize movements to avoid rush-hour blocks and keep deliveries predictable. Our planning follows city blackouts for los angeles, San Diego, Sacramento, and san francisco to reduce on-road risk.
City peak windows limit movement. Sacramento, San Francisco, and San Diego restrict oversize movement from 7-9 a.m. and 4-6 p.m. Los angeles uses 6-9 a.m. and 3-6 p.m. We route trips to bypass those hours.
Bridge and detour limits
The San Francisco-Oakland Bay Bridge bars oversize travel from 6:30-9 a.m. and 3:30-6:30 p.m. When detours are required, permits often force daytime-only travel (half-hour before sunrise to half-hour after sunset).
Timing, width, and holiday rules
Loads wider than 10 feet move Monday–Friday only. Loads over 12 feet must travel 11 a.m.–1 p.m. Monday–Friday. 24/7 movement is allowed when the permit authorizes it unless escorts, green-loading limits, or detours apply.
- We map route restrictions and axle constraints before dispatch.
- We avoid federal holiday days banned for oversize loads.
- We align crew calls with bridge and city windows and check overhang and lights needs.
| Constraint | Limit | Restricted Time | Action |
|---|---|---|---|
| Width >10′ | Monday–Friday | Daytime | Schedule weekday moves |
| Width >12′ | 11 a.m.–1 p.m. | Midday only | Compress movements into window |
| Bay Bridge | All oversize loads | 6:30-9 a.m.; 3:30-6:30 p.m. | Sequence crossings outside blackout |
| Holidays | Specified federal days | All day | Block dispatch on those days |
Need permit details? See our full permit guide for route-specific rules and planning: permit details.
Marking and lighting rules: signs, banners, flags, and amber lights
Proper signs, flags, and lamps make oversized moves predictable for motorists and crews. We ensure each trailer carries the right warning panels and that lights work for day or night.
Signs and banners: Vehicles wider than 8′ 6″, longer than 80′, or with 10′ overhang must display visible signs. Signs are also required for overweight-only loads. We mount “Oversize Load,” “Wide Load,” or specific overhang notices where permitted.
Flags and extremities
Flags mark corners, sides, and any projections. Projections over 4 feet get special flags and extra red warning lights. We place flags at all extremities to meet enforcement checks.
Lighting for night travel
Night moves need amber marker lights on front corners plus an amber light at the leftmost point visible from front and sides. Rear corners require red lights visible from the rear and sides. If rear overhang exceeds 4 feet, we add at least two lights or a rear light bar.
Los Angeles specifics
Los angeles County demands amber lights at protrusions and at 5-foot intervals around the load. Rear lights must sit no higher than 5 feet. If turn or brake signals are obscured, a rear light bar is required even in daytime.
- We verify signs, flags, and lights rear placement before each departure.
- We add strobing amber on the cab and two red lights on the rear sides when projections exceed 4 feet.
| Requirement | Threshold | Required Equipment | Notes |
|---|---|---|---|
| Signs | >8′6″ width or >80′ length or overweight | “Oversize Load” / overhang notices | Mount front and rear where visible |
| Flags | All extremities; projections >4′ | High-visibility flags at corners and sides | Replace worn flags before travel |
| Lights | Night travel; rear overhang >4′ | Amber front markers, amber left-side, red rear corners, rear light bar if needed | Los angeles: amber at protrusions every 5′; rear lights ≤5′ high |
Need a compliance checklist? See our guide to shipping an oversized load for full details and pre-trip inspections.
Escort and pilot car requirements, enforcement, and safety
We set clear escort plans so every oversize load follows the safest, permitted path. We confirm permit conditions, pilot counts, and communication steps before dispatch.
When escorts are required: width thresholds, rear overhang, and road types
One pilot car is typical for two- and three-lane conventional roads. We add a pilot when rear overhang nears 25 feet.
Two pilot cars are required for loads wider than 15 feet. Overheight moves or loads over 11 feet wide often need a CHP escort per permit notes.
Fines, penalties, and safety practices to avoid violations
Fines for oversize and overweight violations start near $20 and can exceed $2,000 for severe or repeat offenses. Rare cases can carry criminal penalties and up to six months in jail.
We reduce exposure by reviewing axle and weight distribution before departure. That keeps the load stable and lowers enforcement risk.
- We determine escort needs from width thresholds, rear overhang, and the specific route listed on the permit.
- We coordinate with CHP for overheight or over-11-foot-wide moves that require an official escort.
- We align trucking safety plans with permit requirements, including radio protocols, contingency stops, and hazard checks.
- We brief drivers on lights, banner, and flag placement for easy roadside inspections.
- We document permits, routing notes, and in-cab instructions so drivers have full records at scales and checkpoints across the state.
| Trigger | Escort | Action |
|---|---|---|
| Rear overhang ≥25 ft | 1 pilot car | Assign pilot and plan stops |
| Width >15 ft | 2 pilot cars | Route survey and permit addendum |
| Overheight or >11 ft wide | CHP escort | Coordinate with CHP before move |
We prioritize safety and compliance. Our planning keeps loads moving while protecting crews, the public, and your schedule.
Partner with experts to streamline permits, routing, and compliance
We match permits to vehicles, trailers, and load profiles so your move meets legal limits for length, width, height, axle spacing, and weight. Caltrans filings are handled online and single-trip permits run seven days.
We pick the right mix of single-trip, annual, repetitive, or variance permits. Variances cover envelopes beyond 15′ width, 17′ height, or 135′ length and may need route surveys.
We manage signs, flags, lights, and rear visibility. We engineer axle distribution and securement. We plan escorts, staging, and san francisco timing around holiday blackout days and peak windows.
Before dispatch, drivers get clear packets and we monitor the route in real time to adjust permits or routing and keep loads moving safely.
